Technology

Take Advantage of Our Cutting edge Machining and Engineering Solutions

The manufacturing industry has always been at the forefront of technological advancement. As an innovative engineering and manufacturing solutions provider, we are constantly upgrading our technology to achieve better results for our customers. In the following sections, you will learn more about the technical aspects behind our accurate laser cutting and plasma cutting services, which can help you make the right decision on how to move your project forward.

Cutting edge laser techlogy: Amada ENSIS-4020AJ is one of the most powerful flatbed fibre laser machines in Scotland

CNC Laser Cutting: a Highly Precise and Efficient Metal Profiling Process and Technology

Laser cutting technology uses a focused high-power laser beam to melt or vaporize the material in a small area to create the desired shape or pattern on a workpiece. This non-contact, thermal-based process can produce intricate patterns with narrow kerfs.

Pros and Cons of Accurate Laser Cutting Technology

Pros

Laser cutting offers high precision, which means it can produce very detailed parts with cleaner cuts.
This non-contact method generates less heat than conventional cutting methods, reducing the likelihood of warping or other defects.
CNC cutting edge laser machines are fully automated and compatible with computer vector software.
Laser cutting technology is more streamlined and efficient, shortening the lead time for production and reducing the need for further machining and finishing.
It can be used on a variety of materials, including plastic, aluminium and steel, in various thicknesses.
In many circumstances it is more cost-effective than CNC milling or casting solutions.

Cons

Unlike a CNC milling machine or 3D printer, a typical laser machine works on an X axis and Y axis, meaning it cannot create a 3D pattern.
Laser machines are less efficient on large-quantity production when compared to CNC punching or mass-produced casting.
Material thickness is limited by the power output of the machine. Working on thicker material may sacrifice cutting quality.
Laser machines consumes a lot of energy and rely on an adequate and stable power infrastructure to properly perform.
Laser machines consumes a lot of energy and relies on adequate and stable power infrastructure to properly perform.

Plasma Cutting: a Popular Alternative to Laser Cutting Technology

Plasma cutting offers many of the same benefits as laser cutting but it can also cut through thicker material at a faster rate and has lower energy consumption. Plasma can cut through electrically conductive materials (including steel, stainless steel, aluminium, brass and copper) with an accelerated hot plasma jet that can reach 20,000°C or above. Plasma cutting can produce an edge as smooth as laser cutting, but it also creates a slight bevel (4 degrees to 5 degrees) in the cut face. cutting edge laser

Pros and Cons of Plasma Cutting Technology

Pros

Like a laser machine, plasma cutting can also produce high precision parts with clean edges.
Plasma cutters can cut faster through thicker material than laser cutters.
Plasma cutters consume less energy than laser cutters, lowering operation costs.
Modern CNC plasma machines are also fully automated, boosting its efficiency even further.
It can also be used to cut many common metals, including steel, stainless steel, aluminum, brass, and copper, at basically any useable thickness.
In general, plasma cutting is more efficient and cost-effective than laser cutting.

Cons

Plasma cutting usually follows a 2D design.
CNC punching or mass-produced casting is more efficient for large-quantity projects.
Plasma machines can be more expensive than laser machines.
Plasma cutting creates a slight bevel (4 degrees to 5 degrees) in the cut face.
Plasma cutting may create dross on the parts, which needs to be cleaned after cutting.
Plasma cutting may create dross on the parts, which needs to be cleaned after cutting.

CNC Software Technology: the Backstage Hero That Makes Every Engineering Marvel Possible

CNC Software:

Our operation involves a diverse line-up of machines, and to optimise material utilization, machine motion, manpower, and data management, we have decided on the integrated software solution from SigmaTEK Systems. Their advanced CAD/CAM software technology is designed specifically for professional fabricators like us. SigmaTEK’s product suite covers the full range of fabrication, including accurate laser, plasma, press brake, and much more, ensuring precision and consistency across all processes.cutting edge laser

Explore our Laser Cutting Ideas and Projects that may inspire you

Finishing Processes For Laser Cut Parts UK_Laser cutting services UK_Metal cutting services UK_Omnidex Laser UK

Finishing Processes For Laser Cut Parts

Some form of finishing process will be required if you want to produce ready-for-market laser cut products or just want your parts to be consistently finished. Whether you’re repairing an old scratch or adding a colorful luster to a dull, metallic piece, there’s the right finish for every application.
Our company provides a variety of finishing processes, and we will discuss the options we can undertake, as well as how you can create your own.

This article provides some background on the deburring, coating, and tumbling services which we can provide. Additional and common finishing options can also be undertaken

What are the most common types of sheet metal_metal cutting services uk_metal fabrication services UK_industrial manufacturing uk_Omnidex Laser

What are the most common types of sheet metal?

There are many types of metals and alloys that come in the form of sheets and are used in manufacturing processes. The right choice of material for a fabrication depends largely on its final application. Important factors to be considered include formability, weldability, corrosion resistance, strength, weight, and cost. Materials widely used to manufacture precision sheet metal include…

Top 5 Reasons to Use Laser Cutting for Sheet Metal Fabrication_metal cutting services uk scotland_laser cutting services uk_OmnidexLaser

The Top 5 Reasons to Use Laser Cutting for Sheet Metal Fabrication

Sheet metal can be cut very effectively by laser cutting. This method provides benefits that cannot be obtained from other methods of cutting sheet metal. It is important to compare the capabilities of the tool to the project’s requirements when selecting a cutting process for sheet metal. Laser cutting is typically the most effective choice…

Oxy-fuel vs Plasma Cutting : Material Characteristics Comparison_OmnidexLaser

Oxy-fuel vs Plasma Cutting : Material Characteristics Comparison

Oxyfuel and plasma cutting are both well-established methods of cutting metals. Each has advantages and disadvantages. It is important for businesses to weigh the aforementioned factors against their own needs when selecting a method. However, when the plasma process is viewed as a whole, it is the most efficient and effective solution for most applications….

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To discuss your Cutting Projects or other Manufacturing Enquiries please contact us, and we will be happy to help.

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